Macro Embossed Synthetic Fiber Reinforcement

Usage Instructions and Mixing

Depending on the project requirements, dosages vary between 3 pcy and 12 pcy. Homogeneous mixture is obtained by addition of fibers to central mixer at concrete batching plant or by mixing in a concrete mixer truck at high speed for at least 5 minutes. It is recommended to use plasticizer additives in high doses.

Dosing

Macro synthetic fibers can be used as reinforcement in concrete replacing (fully or partially) welded wire mesh, #3, #4 rebars and steel fibers for many applications. The engineering department provides technical assistance based on the ACI- American Concrete Institute performance requirements for necessary project calculations such as residual flexural capacity calculations and energy (joule) absorption values.

Technical Advantages

• Fiber distribution throughout the concrete matrix creates a three-dimensional reinforcement network that allows high level energy absorption and toughness.
• Eliminates the risk of corrosion when used in lieu of steel fiber and wire mesh reinforcement, hence the crack-width limitation for durability becomes obsolete.
• The great number of fibers resulted by its low density allows to achieve three-dimensional reinforcement in the concrete matrix.
• Mitigates overall shrinkage/temperature related cracks.
• 100% alkali resistant. Non-corrosive. No chemical reaction.
• Increased shatter, impact and abrasion resistance of the concrete surface thanks to more robust concrete matrix by reducing plastic shrinkage cracks in the very beginning.
• Supports the concrete matrix exposed to extreme levels of freeze/thaw and chemical environments.
• Eliminates the need for wire mesh, #3, #4 rebar and steel fiber by providing residual flexural strength to concrete in many applications.
• These features enhance crack control under high stress, minimize shrinkage, provide resilience, ductility, better durability and extended service life of concrete and shotcrete elements.

Application and Cost Advantages

• Saves time from handling the steel on site.
• Significantly increases construction speed and reduces direct labor costs.
• Reduces slab thickness as concrete cover is not needed anymore thanks to being non-corrosive.
• Prevention of corrosion increases service life and reduces maintenance costs.
• Eliminates the labor related risks and removes potential hazards from the work site related to welded wire mesh, rebars and steel fibers.
• Lowers the carbon footprint greatly when used in lieu of steel fiber and wire mesh reinforcement.
• Does not damage construction equipment such as steel fiber.
• Reduces the cost of storage and freight and can be stored long-term.
• Achieves substantial cost savings as overall system cost is much lower.

Compliance with Industry Standards and Services

• Conforming ASTM C1116 Type III, ASTM D7508, EN 14889-2 Type II.
• Produced in ISO certified facilities.
• Providing complimentary engineering design service to on-site coordination for fiber reinforced concrete projects and dosage information based on ACI and ASTM guidelines.
• Alternative packaging options to ease usage on site.